Dimensional inaccuracies of plastic BAYKO components, coupled with the use of comparatively flimsy Rods meant that sections of BAYKO buildings often benefited from additional support. |
On a large scale this was provided by Floors... |
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...but localised issues were, initially at least, resolved using Tie Bars. |
Arguably Binding Strips were Floors, however, as the clear intent was to secure short sections of wall, I think it is more logical to group them with the Tie Bars. |
Binding Strips were included in sets from 1935 to 1938, initially in the #6 sets, then in the slightly restructured sets #1 to #5. |
However, that's not quite the whole story as far as BAYKO Binding Strips are concerned. |
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One look at the image [left] will tell you that there are two different versions of the Binding Strips. |
The standard, more familiar type is shown above, and has larger holes at each end, which I can only assume were used as part of the alignment process to enable accurate drilling of the rod holes. |
The Binding Strip below comes from a #1 set with true red and white bricks but which has the rare dark cherry red Small Roof, intermediate between the early brown and true red roofs. |
This dates them as being from 1937, but their comparative rarity strongly suggests that this was a short lived experiment. |
Binding Strips were also available separately, probably until the war, but certainly no later. |
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The short-lived Curved Tie Bars [right] were introduced in 1938 in sets #20 to #23 to 'control' the new Curved Windows. They were not used elsewhere. |
Their short shelf life indicates that, while they clearly worked, there were easier ways to achieve the same ends without manufacturing a specialist component. |
The Curved Tie Bars were made from bare mild steel. |
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Straight Tie Bars were introduced in the same sets but survived for the rest of the life of the product... |
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...or so I thought... |
...there is a growing body of evidence now emerging, that Straight Tie Bars were introduced into the range of standard BAYKO sets at sometime, almost certainly during 1938. |
This was as a replacements for the much more cumbersome [and expensive?] Binding Strips. |
Two pieces of evidence confirm that this occurred : - |
► The image [above, left] shows the parts listed in a #2A conversion set, probably dated 1938 that clearly mentions Tie Bars but does not make any reference to Binding Strips. |
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► The image [right] is of a bag, typical of those in which the Floors were supplied in the sets of the day, which carries a label which reads : - |
"In Place of Binding Strips small metal Tie Bars have been substituted, these being more convenient and less noticeable in the finished Model".
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If you click on the image [right] you can see a larger, somewhat cleaned-up view of the label. |
Thanks to Robin Throp for this image. |
Initially, like the Curved Tie Bars, Straight Tie Bars too were in bare mild steel and I've a few from the early days made from copper, or with a thick copper coating. |
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There was a brief experiment with a thin version of the Floor material, and even some which appear to my untutored eye to have been lacquered, before standardising on cheap steel with a bright protective coating. |
Straight Tie Bars survived through the rest of BAYKO's production life. |
Straight Tie Bars could be used to support 2 columns of Bricks and Windows [e.g. above a Bay Window] as well as their primary alignment role. |
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Square Tie Bars [or Corner Ties] were introduced a few months later, in 1939, in the 'New Series' sets and survived for the rest of the product's life. They started out life manufactured in bare mild steel. |
There was an experiment early post-war with painted metal (beige, on one side only) which, it has been suggested, may have been pressed from a job lot of cheap tin-plate - from MECCANO perhaps? |
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Another flirtation, this time with Floor-like material, Paxolin, can also be noted around this time having also have been tried pre-war, around 1940. |
There were also periods, again around the same time, when material shortages lead to 2 circular discs, diagonally opposite each other being stamped out of the Square Tie Bars, presumably for recycling to reduce metal usage, and, again, there is a version which appears to have been lacquered. |
The photo [right] includes two blanks, without holes, suggesting that manufacturing was a two stage process, the blanks having skipped part two! Photo courtesy of Robin Throp. |
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It's easy to refer to material shortages around the war as an assumed trigger for something which happened... |
...here, at least, is documentary proof that Plimpton did have to adjust the product to take account of material shortages. |
This label was stuck over page 3 of a 'New Series' set manual and clearly states that replacement Small and Medium Floors were included instead. |
One point to note is that it was only the Straight Tie-Bars which were replaced by Floors, Corner Ties were still supplied as usual, though now often in paxolin. |